Varroc Lighting Systems
inventory management of semi-products – ANDON system



The aim of the project was to assure management of inventory in the warehouse of semi-finished products according to the FIFO principle. Simultaneously, it was necessary the highest possible warehouse occupancy in the production facility of Varroc Lighting Systems.

Project Assignment:

  • Quick inventory identification
  • Reduction of time necessary to find items in the warehouse
  • Real-time tracking of material receipt and dispatch


  • Implementation of Manufacturing Operations Management (MOM) module of the Smart Industry system EMANS
  • Deployment of in-house internet of things (IoT)
  • Monitoring of inventory levels in real-time utilizing the principle ANDON (a lean manufacturing tool that triggers immediate visual or audible alerts)
  • Identification of precise localization of SKUs in the warehouse
  • Integration of the system EMANS with ERP system


  • Visualization and inventory management in supermarket
  • Tracking technological life-cycle of stamped pieces (FIFO) from plating to further processing 
  • Error-rate decrease in material deliveries to production lines
  • Access to precise and correct data that accelerate decision-making in real-time
  • Reduction of material handling duration
  • Deployment of a pull system for production planning 
  • Waste reduction in the production
  • Monitoring material inbound and outbound


Do you wish to learn more about the project?



I give my consent to processing of personal data by the company of ANASOFT restricted to first name, last name and email address for marketing material such as newsletters and information related to products and services, events, etc. Revocation of consent is possible anytime by clicking on the newsletter link or the mailing address, that serves for the exercising of the rights of the data subject.


The company ANASOFT processes your personal information related to the contact information application via selected communication channel. During processing your personal information for this purpose we respect and conform to your rights pertaining to personal information. You have a right to object to this processing at the email address or at the company mailing address in writing.


* required


Automated Manufacturing Management

Intelligent Assembly Operations Management

Autonomous and Dynamic Production Line Management