Industry References

The selection of case studies demonstrates how manufacturing and logistics enterprises utilize Smart Industry solution EMANS for various needs and the value the solution brings to their processes.

Modularity of Smart Industry solution EMANS enables its customizable implementation, which can meet current demands of business or react to upcoming challenges. The selection of case studies demonstrates how manufacturing and logistics enterprises utilize Smart Industry solution EMANS and the value the solution brings to their processes.

Case Study #1 

Smart Industry Case Study 1Purpose:

  • Just-in-Time Delivery
  • Collecting Data and Process Supervision
  • Overview of Production

Implementation:

Added Value:

  • Reduction of Leakages
  • Decrease of Error Rate
  • Regulation of Human Factor

Case Study #2

Smart Industry Case Study 2Purpose:

  • Productivity Increase
  • Material Loss Prevention
  • Reduction of Machine Downtime due to Lack of Inbound Material

Implementation:

  • RFID-based Employee Management
  • Electronic Job Recording & Accounting
  • Material Movement Control in Production
  • Visualization of Production Procedures and Technical Documentation
  • Maintenance Planning of Production Facilities

Added Value:

  • Accurate Production Status Report
  • Detailed Information on Non-Productive Activities
  • Cost Reduction Due to Downtime and Lost Material
  • Report on Stock Inventory Status
  • Eliminating the Possibility of Material Theft

Case Study #3

Purpose:

  • Optimization of Stock
  • Stock Expiration Management
  • Management of Order Preparation
  • Order Distribution by Delivery Tracks

Implementation:

  • Monitoring of Material Flow via RFID-tagging
  • Managing of Material Flow in the Picking Area
  • Picking Process Planning and Dispatching
  • Customer Order Scheduling
  • Carriage Sorting for Delivery Tracks
  • Operative Optimization of Work Station Performance
  • Autonomous Feeding at Work Stations

Added Value:

  • Labor Effectivity Increase
  • Human Resources Reduction
  • Error-Rate Decrease
  • Real-Time Report on Stock Inventory Status
  • Paperless Workplace
  • Augmentation of Production Potential

Elimination of Incorrectly Expedited Orders by 67% and 24% Increase in the Volume of Expedited Orders Per Shift

Case Study #4

Purpose:

  • On Time Line Feeding
  • Transport of Completed Products from Production Lines to Further Processing
  • Smart Control of Transportation Capacities

Implementation:

  • Operative Production Planning on Production Lines
  • Monitoring of Production Cycles on Production Lines
  • Visualization of Transport Demands for Vehicle Operators
  • Milk Run 4.0
  • Balanced Use of Transfer Vehicles Based on Real Time Demands

Added Value:

  • Effectivity Increase of Transfer Vehicles
  • Down Time Reduction on Production Lines Due to Missing Inbound Material

Effectivity Improvement By 23% And 30% Reduction of Transfer Vehicles Downtime

Case Study #5

Purpose:

  • Ensure Smooth Process of Material Inbound and Outbound Between Supplier and Purchaser

Implementation:

  • Rack Stower Control
  • Stock Capacity Balancing
  • Material Inbound and Outbound Coordination by the Same Transfer Vehicles

Added Value:

  • Successful Implementation as a Greenfield Project
  • Sustainable Stock Balance Maintained on Default Level

Keeping the Stock Capacity on 85% All the Time

Case Study #6

Purpose:

  • Digital Labor Write-Off
  • Identification of Down-Time Reasons

Implementation:

  • Staff Attendance Monitoring
  • Production Data Collection
  • Process Workflow Monitoring

Added Value:

  • Labor Monitoring
  • Reporting
  • Traceability
  • Productivity Increase
  • Digitization of Administrative Agenda and Technical Documentation
  • Productivity Increase Without Replacing Production Processes

Case Study #7

Purpose:

  • ANDON System
  • Tracking of Stock Intake & Outgo
  • Tracking of the Lifespan of Pressed Pieces (FIFO)

Implementation:

  • Stock Intake & Outgo Monitoring
  • Exact Material Lot Stock Localization and Storage Position

Added Value:

  • Decrease of Fault Rate
  • Waste Reduction
  • Quality Increase
  • ROI 6 Months

Case Study #8

Purpose:

  • Just-In-Time Delivery
  • Generation of Birth Certificates
  • Overview of Production Progress

Implementation:

  • Pick-to-Light System
  • Detailed Birth Certificate
  • Visual Proof at Outgoing Quality Inspection
  • Work Assembly Visualization at Workstations
  • Scrap Reasons Monitoring
  • KARDEX Integration

Added Value:

  • Optimization of Management & Control of Production Flux
  • Quality Increase
  • Traceability
  • Paperless Production

Case Study #9

Purpose:

  • Production Data Long Term Storage

Implementation:

  • Production Data Acquisition from Production Line PLC
  • Production Schedule Monitoring
  • Production Line Monitoring

Added Value:

  • Production Data Centralization
  • Production Data Delivery to Contractor
  • Traceability – Easy Identification of Fault Pieces in Late Recalls

Case Study #10

Purpose:

  • Kitting Process Management
  • Production Data Collection
  • Work Instruction Distribution at Assembly Work Stations
  • Monitoring & Reporting of Outgoing Inspection

Implementation:

  • Visualization of Work Instructions
  • RFID & QR Piece-Tagging
  • Production Data Acquisition from PLCs and Equipment
  • Quality Testing Through Image Analysis
  • Digital Poka-Yoke Implementation

Added Value:

  • Productivity Increase
  • General Quality Increase
  • Traceability
  • OEE Increase at Assembly Work Stations
  • Error-Decrease in Picking Process

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